- Mack Transmission T2090
- Mack T2070 Transmission Services Manual
- T2070 Mack Transmission
- T318l Mack Transmission Service Manual
- Mack 6 Speed Maxitorque Transmission
- Mack Maxitorque Transmission
- Transmission Manual For T2090 Mack Download Free
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Mack Truck Service Repair Manuals PDF
Mack Transmission T2090
Nov 01, 2012 My point being make sure you have the right one before you get crazy, the number on the side of the trans will tell you which one you have then someone can tell you for sure, if you use 4 low range and it runs almost the same speed as 3 low its the pattern above, if you drop 4-500 rpm its supposed to be used its the old style t2090.
| Title | File Size | Download Link |
| 1995 Mack CH Series Operator’s Handbook re-issue 2008.pdf | 2.8Mb | Download |
| 2000 Maintenance and Lubrication, Mack Dielsel, Operator’s Manual, CHU, CXU, GU, TD published 1999.pdf | 28.5Mb | Download |
| 2001 Maintenance and Lubrication Operator’s Manual.pdf | 112Mb | Download |
| 2002 Maintenance and Lubrication Operator’s Manual.pdf | 47.1Mb | Download |
| 2005 Maintenance and Lubrication Operator’s Manual.pdf | 100.8Mb | Download |
| 2006 Maintenance and Lubrication Operator’s Manual.pdf | 136.3Mb | Download |
| 2007 Maintenance and Lubrication Manual.pdf | 33.6Mb | Download |
| 2009 Mack Granite Series (GU) Operator’s Manual.pdf | 7.2Mb | Download |
| 2009 Mack TerraPro Series LEU Series Operator’s Manual.pdf | 203.5kb | Download |
| 2010 Electronic V-MAC IV Vehicle Mgmt,Control w-Co-Pilot Display Operator’s Manual.pdf | 7.1Mb | Download |
| 2010 Mack Natural Gas MRU,LEU Operator’s Manual.pdf | 850kb | Download |
| 2010 Mack TerraPro Series (LEU Series) Operator’s Manual.pdf | 8Mb | Download |
| 2010 US Mack Granite Series (GU Series) Operator’s Manual.pdf | 6.3Mb | Download |
| 2010 US Mack Pinnacle Series (CHU Series) Operator’s Manual.pdf | 8.7Mb | Download |
| 2010 US Mack Pinnacle Series (CXU Series) Operator’s Manual.pdf | 9.4Mb | Download |
| 2010 US Titan by Mack (TD700 Series) Operator’s Manual.pdf | 6.9Mb | Download |
| Addendum, MACK Conventional, CHU,CXU,GU,TD.pdf | 1.2Mb | Download |
| Air Conditioning System Service Manual. Includes US 07 Mack Chassis, GU (Granite Series), CHU AND CXU (Pinnacle Series), MRU AND LEU (Terra Pro Series).pdf | 16Mb | Download |
| Drivers Handbook, Addendum, MACK Trucks, CHU, CXU, GU, LEU, MRU, TD.pdf | 1.7Mb | Download |
| Electronic V-MAC IV Vehicle Mgmt. and Control with Co-Pilot Display Operator Manual.pdf | 7.9Mb | Download |
| Mack Audio System English, French, Spanish Operating Instructions.pdf | 7.7Mb | Download |
| Mack Australia Right Hand Drive Operator Manual 2010, CMM, CMH, CLX, CXX, CSM.pdf | 7.4Mb | Download |
Mack Titan
| Mack Australia Right Hand Drive Operator Manual, 2012, CMM, CMH, CLX, CXX, CSM.pdf | 6.2Mb | Download |
| Mack Cab & Body Service Repair Manual.pdf | 2.6Mb | Download |
| Mack CH Series Operator’s Handbook re-issue 2008.pdf | 2.8Mb | Download |
| Mack CHN Series Operators Handbook.pdf | 96.5Mb | Download |
| Mack Class 8 Service Bulletin List.pdf | 132.2kb | Download |
| Mack DM, DMM Series Operators Handbook. 2000.pdf | 7.4Mb | Download |
| Mack Highway.pdf | 4.7Mb | Download |
| Mack MP8 Suplemento Al Manual de Servicio.pdf | 5.5Mb | Download |
| Mack Pinnacle (CXU) Operator’s Handbook.pdf | 12.8Mb | Download |
| Mack Pinnacle.pdf | 3.1Mb | Download |
| Mack PTO & Pumps Service Manual.pdf | 7.2Mb | Download |
| Mack TerraProTM MRU Series Operator’s Handbook.pdf | 10.8Mb | Download |
| Mack Truck – Brake Repair Manual.pdf | 6.8Mb | Download |
| Mack Truck Frame Service Manual.pdf | 5.6Mb | Download |
| Mack Truck Service Manual – DTCs, MRU, LEU.pdf | 3.4Mb | Download |
| Mack Truck Suspension & Steering Service Manual.pdf | 1.3Mb | Download |
Mack Truck Engines Service Manuals PDF
Mack T2070 Transmission Services Manual
Mack MP8 Diesel Engine
T2070 Mack Transmission
| Title | File Size | Download Link |
| 2010 Emission Control Systems Mack Class 8 Diesel Engine Warranty Book MP7-8-10.pdf | 1.4Mb | Download |
| 2010 Maintenance and Lubrication MP7, MP8, and MP10 Engines Operator’s Manual.pdf | 5.1Mb | Download |
| Catalog Mack Engine Parts.pdf | 462.2kb | Download |
| Emission Control Systems For Mack Class 8 Diesel Engines Warranty Handbook.pdf | 634.8kb | Download |
| FP Diesel Mack Engines – catalog No.CA0060.pdf | 4.2Mb | Download |
| Mack ASET AC Diesel Engine Service Manual – for engine with EGR.pdf | 47.5Mb | Download |
| Mack E-Tech Engine Service Manual.pdf | 33.9Mb | Download |
| Mack E7 Engine Overhaul Manual.pdf | 30Mb | Download |
| Mack E7 PLN Engine Service Manual (5-101).pdf | 30Mb | Download |
| Mack Engines Oil and Filters.pdf | 567.6kb | Download |
| Mack MP Engine Series MP7 & MP8.pdf | 996.2kb | Download |
| Mack MP7-MP8 Engine – Sensors 2010.pdf | 353.8kb | Download |
| Mack MP7, MP8, and MP10 Engines – Body Manuals.pdf | 3.1Mb | Download |
| Mack MP7, MP8, and MP10 Engines – Maintenance and Lubrication PDF Manual.pdf | 2.2Mb | Download |
| Mack MP7,MP8,MP10 Engines Overhaul Part Numbers Reference Guide Vol 16013B.pdf | 156.3kb | Download |
| Mack MP8 Diesel Engine Service Manual (’07 Emissions Regulations).pdf | 43.1Mb | Download |
| Mack Mp8 Diesel Engine Service Manual (Euro 4).pdf | 41.1Mb | Download |
| Mack MP8 Engine Sensor Locations – PDF Manual.pdf | 306.2kb | Download |
| Mack MP8 Engine Service Repair Manual.pdf | 16.6Mb | Download |
| Mack MP8 Valves and Engine Injectors, Adjustment – Manual.pdf | 2.3Mb | Download |
| Mack T675A Engine Brakes Parts Manual.pdf | 96.3kb | Download |
Mack Truck Error Codes Manual PDF
| Title | File Size | Download Link |
| 2007 Emissions Standard Fault Code Manual.pdf | 6.2Mb | Download |
| Fault Code Manual for VMAC IV MID 144 Codes.pdf | 656.1kb | Download |
| Fault Code Manual for VMAC IV OBD 2013, Model Year 2014 newer.pdf | 650.6kb | Download |
| Fault Code Manual for VMAC IV, Model Year 2011-2013.pdf | 483.6kb | Download |
| Mack Service Manual – Trucks Engine Control Module (ECM), Diagnostic Trouble Code (DTC), Guide for CHU, CXU, GU, TD.pdf | 3.5Mb | Download |
Mack Truck Electrical Wiring Diagrams PDF free download
| Title | File Size | Download Link |
| 1985 MACK R600 Wiring Harness Or Diagram.jpg | 87.7kb | Download |
| 1985 MACK R600 Wiring HarnessDiagram.jpg | 119.1kb | Download |
| MACK 2015 US13 Conventional MACK v5 Electrical Wiring Diagrams.pdf | 7.7Mb | Download |
| Mack Conventional with Natural Gas – Wiring Diagrams.pdf | 4.9Mb | Download |
| Mack CV 713 ecm engine wiring diagram.png | 76.5kb | Download |
| Mack Electrical Wiring Diagrams PDF.pdf | 6.5Mb | Download |
| Mack GU NYC – Wiring Diagrams.pdf | 3Mb | Download |
| Mack LR NYC – Wiring Diagrams.pdf | 709.8kb | Download |
| Mack Transmision t310 service manual.pdf | 21.3Mb | Download |
| Mack Truck Electrical Troubleshooting & Electronic Diagnostics PDF Manual.pdf | 8.1Mb | Download |
| Mack Truck Wiring Diagram.jpg | 32kb | Download |
| Mack Vmac-III e7 Etech Wiring Schematic and Diagrams.pdf | 873kb | Download |
| Mack WIRE DIAGRAM LEU 2013BP SCHEMATIC.pdf | 3.3Mb | Download |
| Mack WIRING DIAGRAM − OM (MRU) 2014 – SCHEMATIC.pdf | 1.8Mb | Download |
| Mack WIRING DIAGRAM − TYPE OM W-CNG.pdf | 5Mb | Download |
| Mack WIRING DIAGRAM − TYPE OM W-OBD 2013.pdf | 4.6Mb | Download |
| Mack WIRING DIAGRAM − TYPE−OL L1EH1.pdf | 4.7Mb | Download |
| WIRE DIAGRAM−CONVENTIONAL, 12V MACK, 2013BP.pdf | 14.3Mb | Download |
| WIRING DIAGRAM 12V – TYPE OL L1EH1 NYC – DEPT OF SANITATION – DUAL BIN.pdf | 772.3kb | Download |
Mack Truck Transmission Service Manual
| Title | File Size | Download Link |
| Mack Transmission Service Manual.pdf | 1005.1kb | Download |
| Mack Transmission T313–T318(L)(LR)(21)(L21)(LR21) Service Manual.pdf | 23.3Mb | Download |
Mack Trucks is an American truck manufacturer founded in 1893. Currently a subsidiary of Volvo.
The company’s headquarters is located in Allentown, Pennsylvania, USA.
MACK trucks and special equipment model lineuo
MACK concrete pumps:
MACK MR600S-E7-350 / 6×4
MACK concrete mixer trucks:
MACK DM600S-E7-350 / 6×4
MACK DM600SX-E7-350 / 6×4
MACK DMM6006EX-E7-350 / 8×6
MACK DMM6006S-E7-350 / 6×6
MACK GRANITE BRIDGE FORMULA
MACK METRO-LINER AGITATOR
MACK RB600S-E7-400 / 6×4
MACK RB600SX-E7-400 / 6×4
MACK RD600P-E7-300 / 4×2
MACK RD600P-EM7-275 / 4×2
MACK RD600P-EM7-300 / 4×2
MACK RD600S-E7-300 / 6×4
MACK RD600S-E7-350 / 6×4
MACK RD600S-EM7-300 / 6×4
MACK RD600SX-E7-300 / 6×4
MACK RD600SX-E7-350 / 6×4
MACK RD600SX-EM7-300 / 6×4
MACK RD800SX-E7-350 / 6×4
MACK RD800SX-E7-400 / 6×4
MACK RD800SX-E7-427 / 6×4
MACK vans:
MACK DM600X-E7-350 / 4×2
MACK Freedom M
MACK Freedom XXL
MACK tankers:
MACK Freedom XL
MACK MR600P-E7-350 / 4×2
MACK trucks and chassis:
MACK CH602
MACK CH602 (2003)
MACK CH603
MACK CH603 (2003)
MACK CL703
MACK CL703 (2003)
MACK CS200P
MACK CS250P
MACK CS300P
MACK CX602
MACK CX602 (2003)
MACK CX603
MACK CX603 (2003)
MACK DM600S
MACK DM600S (2003)
MACK DM600SX
MACK DM600SX (2003)
MACK DM600X
MACK DM600X (2003)
MACK DMM6006EX
MACK DMM6006S
MACK ELITE
MACK FLEET-LINER
MACK Freedom L
MACK GRANITE (2003)
MACK GRANITE BRIDGE FORMULA (2003)
MACK LE603
MACK LE613 (2003)
MACK MAGNUM
MACK METRO-LINER 4×2
MACK METRO-LINER 6×4
MACK MIDLUM MV12
MACK MIDLUM MV14
MACK MIDLUM MV15
MACK MR600P
MACK MR600P (2003)
MACK MR600S
MACK MR600S (2003)
MACK MS200P
MACK MS250P
MACK MS300P
MACK QANTUM
MACK RB600S
MACK RB600S (2002)
MACK RB600SX
MACK RB600SX (2002)
MACK RD600P
MACK RD600P (2003)
MACK RD600S
MACK RD600S (2003)
MACK RD600SX
MACK RD600SX (2003)
MACK RD694P-EM5-250 / 4×2
MACK RD694P-EM5-290 / 4×2
MACK RD800SX (2003)
MACK SELECT
MACK TITAN
MACK TITAN EXTRA
MACK TRIDENT ELITE
MACK TRIDENT SELECT
MACK VALUE-LINER
MACK VISION
MACK waste collection machines:
T318l Mack Transmission Service Manual
MACK CL603-E7-300 / 6×4
MACK CL603-E7-310 / 330 / 6×4
MACK CL603-E7-330 / 350 / 6×4
MACK CL603-E7-350 / 6×4
MACK CL603-E7-355 / 380 / 6×4
MACK LE603S-EM7-300 / 6×4
MACK RB600S-E7-275 / 6×4
MACK RB600SX-E7-275 / 6×4
MACK RD600S-EM7-275 / 6×4
MACK RD600SX-EM7-275 / 6×4
MACK dump trucks:
MACK GRANITE
MACK RD600P-E7-400 / 4×2
MACK RD600P-E7-427 / 4×2
MACK RD600P-E7-460 / 4×2
MACK RD600S-E7-400 / 6×4
MACK RD600S-E7-427 / 6×4
MACK RD600S-E7-460 / 6×4
MACK RD600SX-E7-400 / 6×4
MACK RD600SX-E7-427 / 6×4
MACK RD600SX-E7-460 / 6×4
MACK RD694S-EM5-250 / 6×4
MACK RD694S-EM5-290 / 6×4
MACK tractor’s truck:
MACK CH602-E7-300 / 4×2
MACK CH602-E7-310 / 330 / 4×2
MACK CH602-E7-330 / 350 / 4×2
MACK CH602-E7-350 / 4×2
MACK CH602-E7-355 / 380 / 4×2
MACK CH602-E7-400 / 4×2
MACK CH602-E7-427 / 4×2
MACK CH602-E7-460 / 4×2
MACK CH602-EM7-275 / 4×2
MACK CH602-EM7-300 / 4×2
MACK CH603-E7-300 / 6×4
MACK CH603-E7-310 / 330 / 6×4
MACK CH603-E7-350 / 6×4
MACK CH603-E7-355 / 380 / 6×4
MACK CH603-E7-400 / 6×4
MACK CH603-E7-427 / 6×4
MACK CH603-E7-460 / 6×4
MACK CH603-EM7-275 / 6×4
MACK CH603-EM7-300 / 6×4
MACK CL603
MACK CL603-EM7-300 / 6×4
MACK CL703-EM7-275 / 6×4
Mack 6 Speed Maxitorque Transmission
MACK RD800SX
MACK SUPER-LINER
MACK timber trucks:
Mack Maxitorque Transmission
MACK CL703-3406C-316 / 6×4
MACK CL703-E7-300 / 6×4
MACK CL703-E7-310 / 330 / 6×4
MACK CL703-E7-330 / 350 / 6×4
MACK CL703-E7-350 / 6×4
MACK CL703-E7-355 / 380 / 6×4
MACK CL703-E7-400 / 6×4
MACK CL703-E7-427 / 6×4
MACK CL703-E7-460 / 6×4
MACK CL703-E9-500 / 6×4
MACK CL703-EM7-300 / 6×4
MACK RD800SX-3406C-425 / 6×4
MACK RD800SX-E7-460 / 6×4
MACK RD800SX-E9-500 / 6×4
Transmission Manual For T2090 Mack Download Free
Description
MACK MAXITORQUE ES TRANSMISSIONS T310 SERVICE MANUAL Download
Covers: T310
Pages: 205
Format: PDF
Size: 21.3MB
Language: English
Requirements: Adobe PDF Reader & WinZip
Compatibility: All Versions of Windows & Mac/IPAD
This is the engine workshop manual for MACK TRANSMISSIONS. This shop manual is intended for use by service technicians of authorized vehicle dealers to help them provide efficient and correct service and maintenance on MACK transmissions.View the manual/tablet on your computer or print off pages as needed.
Table of Contents
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Advisory Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Service Procedures and Tool Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
EXPLANATION OF NUMERICAL CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CONVERSION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
VISUAL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TRANSMISSION IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Unit Identification Stamping Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
T310 Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Gear Ratios and Shift Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
T310 Shifting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power Flow Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
COMPONENT LOCATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
COMPONENT LOCATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
TROUBLESHOOTING CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
TRANSMISSION MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Checking Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Changing Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Change Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Draining Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Magnetic Oil Filter Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Air Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
REPAIR INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
TRANSMISSION DISASSEMBLY PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
TRANSMISSION COMPONENT DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Main Case Shift Cover Disassembly [323] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Two-Position Range Shift Cylinder Disassembly [324] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Range Shift Valve [323] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Main Drive Pinion Disassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Front Mainshaft Disassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Rear Mainshaft and Synchronizer Disassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Synchronizer Disassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Rear Mainshaft Bearing Cover Disassembly [321] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Compound Main Drive Gear Disassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Front Countershaft Front Bearing Cover Disassembly [321] . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Front Countershaft Disassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Front Countershaft Rear Bearing Cover Disassembly [321] . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Rear Countershaft Disassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Rear Countershaft Bearing Cover Disassembly [321] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Reverse Idler Gear Disassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
INSPECTION OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Bearings [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Gears [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Shifter Forks, Sliding Clutches and Shift Rails [323] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Oil Seals [321] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
General Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
General Reassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
TRANSMISSION COMPONENT REASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Reverse Idler Gear Reassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Rear Countershaft Bearing Cover Reassembly [321] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Rear Countershaft Reassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Front Countershaft Rear Bearing Cover Reassembly [321] . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Front Countershaft Reassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Front Countershaft Front Bearing Cover Reassembly [321] . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Compound Main Drive Gear Reassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Rear Mainshaft Bearing Cover Reassembly [321] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Synchronizer Reassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Rear Mainshaft Reassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Front Mainshaft Reassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Main Drive Pinion Reassembly [322] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Range Shift Valve [323] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Two-Position Range Shift Cylinder Reassembly [324] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Main Case Shift Cover Reassembly [323] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
TRANSMISSION REASSEMBLY PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Gear Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Fits and Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
General Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Transmission Specifications and Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
SCHEMATIC & ROUTING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Air Piping Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Air Control Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
SPECIAL TOOLS & EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
SPECIAL TOOLS AND EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
DISASSEMBLED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
DISASSEMBLED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191